| Area |
Qualification |
Internal
(I)
-----------
Strategic
Partner
(SP) |
|
Owner's Rep |
- Capital and expense budget planning/forecasting
- Project charter development
- Project justification, presentation and approval support
- Review of large EPC firm deliverables
- Management of internal facilities and engineering projects
- Laison between EPC firm and Owner
- Production planning, debottlenecking and consulting support
- Project charter development
- Coordination and review of 3rd party Commissioning and Qualification efforts
- New Product Introduction (NPI) commercialization support
- Product Re-introduction (PRI) support
- Internal staff augmentation (misc tasks)
|
I I
|
Project &
Construction Management |
- Planning, scoping, estimating, budgeting, scheduling, execution, controls, reporting and closeout
- Construction sequencing and trade coordination
- Construction quality review
- Operating facility shutdown coordination
- Overall project team coordination/direction
- cGMP Change Control documentation and management
- Coordination between construction contractors and internal departments
|
I
|
Project Engineering
(Process, Mechanical, Utility) |
- User Requirements Specification / Functional Requirements Specification / Detailed Design Specification (URS/FRS/DDS) development
- Process equipment design, specification and procurement: Reactors, Fermentors, Bioreactors, Homogenizers, Centrifuges, Buffer Prep/Hold, UF/DF skids, Chromatography Columns/Skids/Pool Tanks, Vial fill, Pumps, Heat Exchangers, Agitators, Dryers, Filter Press, Distillation Columns, Scrubbers, Dust Collectors, Flexible Containment Packaging Systems
- Utility system design, specification, procurement and troubleshooting: AHUs, Chillers, Air Compressors, Vacuum Systems, Dirty Steam Boilers, Heat Exchangers, Specialty Gas Systems - N2, Argon, O2, NH3, USP Water Systems, Clean Steam Generators, WFI Systems, Parts Washers, CIP Systems, Filtration Systems, Energy Reduction/Recycling Systems
- Overall multi-discipline engineering team direction and oversight
|
I
I
I
I |
Process Development & Engineering |
- Technology Transfer
- Facility process fit analysis
- Process scale-up and optimization
- Process batch sizing and mass balance
- Process troubleshooting
- Detailed fluid flow and heat transfer calculations and analysis
|
I I I I I I
|
Electrical, Instrumentation, & Controls |
- High voltage distribution system design
- Area classification assessments
- Instrumentation specification and procurement support
- Fire alarm system design and specification
- Controls system hardware specification and procurement support
- Controls system programming for DCS and BMS (PLC, Delta V)
|
SP SP SP I SP
SP |
Commissioning / Qualification / Startup Support |
- Factory and Site acceptance testing protocol development and execution
- Commissioning protocol development and execution
- cGMP equipment validation protocol development and execution
- Integrated commissioning and qualification team management
|
I
I I
I |
Environmental, Health, & Safety |
- Regulatory assessments, compliance program development, document preparation and submittal: State and federal environmental regulations, including MACT, Title V, RCRA, EPCRA
- Air pollutant emission estimation, including VOC, HAP, and criteria pollutants
- Process mass balances for waste stream identification, including hazardous and waste water streams
- Pollution prevention support, including identification, execution, and evaluation of projects
- Project/process review and support for regulatory compliance
- Air permit application preparation, negotiation and compliance support
- VOC control system design and safety assessment
- PHA leadership and documentation
- Incident investigation and root cause analysis
- Facility audit support, including response to external audits
- Carbon footprint calculations
|
I
I
I
I
I
I
I I I I I |
Civil / Structural |
- Equipment support pad design
- Building/pipe rack structural steel loading evaluations & new construction design
|
I I |
|
|