Area  Qualification
Internal
     (I)
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Strategic
 Partner
    (SP)
 
Owner's Rep
  • Capital and expense budget planning/forecasting
  • Project charter development 
  • Project justification, presentation and approval support 
  • Review of large EPC firm deliverables 
  • Management of internal facilities and engineering projects 
  • Laison between EPC firm and Owner 
  • Production planning, debottlenecking and consulting support 
  • Project charter development 
  • Coordination and review of 3rd party Commissioning and Qualification efforts
  • New Product Introduction (NPI) commercialization support
  • Product Re-introduction (PRI) support 
  • Internal staff augmentation (misc tasks) 

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Project &
Construction Management
  • Planning, scoping, estimating, budgeting, scheduling, execution, controls, reporting and closeout
  • Construction sequencing and trade coordination
  • Construction quality review
  • Operating facility shutdown coordination
  • Overall project team coordination/direction
  • cGMP Change Control documentation and management
  • Coordination between construction contractors and internal departments
 
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Project Engineering

(Process, Mechanical, Utility)
  • User Requirements Specification / Functional Requirements Specification / Detailed Design Specification (URS/FRS/DDS) development
  • Process equipment design, specification and procurement: Reactors, Fermentors, Bioreactors, Homogenizers, Centrifuges, Buffer Prep/Hold, UF/DF skids, Chromatography Columns/Skids/Pool Tanks, Vial fill, Pumps, Heat Exchangers, Agitators, Dryers, Filter Press, Distillation Columns, Scrubbers, Dust Collectors, Flexible Containment Packaging Systems
  • Utility system design, specification, procurement and troubleshooting:  AHUs, Chillers, Air Compressors, Vacuum Systems, Dirty Steam Boilers, Heat Exchangers, Specialty Gas Systems - N2, Argon, O2, NH3, USP Water Systems, Clean Steam Generators, WFI Systems, Parts Washers, CIP Systems, Filtration Systems, Energy Reduction/Recycling Systems
  • Overall multi-discipline engineering team direction and oversight
 
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Process Development  & Engineering
 
  • Technology Transfer
  • Facility process fit analysis
  • Process scale-up and optimization
  • Process batch sizing and mass balance
  • Process troubleshooting
  • Detailed fluid flow and heat transfer calculations and analysis
 
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Electrical, Instrumentation, & Controls
 
  • High voltage distribution system design
  • Area classification assessments
  • Instrumentation specification and procurement support               
  • Fire alarm system design and specification
  • Controls system hardware specification and procurement support
  • Controls system programming for DCS and BMS (PLC, Delta V)
 
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Commissioning / Qualification / Startup Support
 
  • Factory and Site acceptance testing protocol development and execution
  • Commissioning protocol development and execution
  • cGMP equipment validation protocol development and execution
  • Integrated commissioning and qualification team management
 
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Environmental, Health, & Safety
 
  • Regulatory assessments, compliance program development, document preparation and submittal:  State and federal environmental regulations, including MACT, Title V, RCRA, EPCRA
  • Air pollutant emission estimation, including VOC, HAP, and criteria pollutants
  • Process mass balances for waste stream identification, including hazardous and waste water streams
  • Pollution prevention support, including identification, execution, and evaluation of projects
  • Project/process review and support for regulatory compliance
  • Air permit application preparation, negotiation and compliance support
  • VOC control system design and safety assessment
  • PHA leadership and documentation
  • Incident investigation and root cause analysis
  • Facility audit support, including response to external audits
  • Carbon footprint calculations
 
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Civil / Structural
 
  • Equipment support pad design
  • Building/pipe rack structural steel loading evaluations & new construction design
 
 
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